Welding Manipulator "TurnMan"

With this innovative welding turntable called TurnMan, you can turn your workpieces quickly, safely and with the least amount of physical effort in one or two axes at the respective center of mass and lock them in the desired position. This is especially helpful for tasks such as positioning during welding and assembly.

The bearing of the rotary axis is bolted to the base frame and is height-adjustable in 50 mm increments for higher components. The system offers a respective positioning in 15 degree steps with the spring bolt patented by K.Lean.

In direct comparison with the conventional, motorized welding turntable and tilting table, our manipulator TurnMan, as a purely mechanical version, is clearly superior to these both in terms of set-up time and process time.

On the investment side, the TurnMan is a very cost-oriented alternative and is superior to the motor-driven devices in terms of amortization. 

Thanks to the simple operation, no specially trained personnel is required.

Innovative and simple

  • very fast set-up times for small and medium load capacity
  • Faster turning times than with motor-driven units are possible as there is no need to limit the turning speed by the Machinery Directive
  • modularly expandable
  • ideal positioner and welding table in one
  • Turnman turntable available in different versions
  • no need for training for the employees due to complicated manipulator
  • very low investment sum in this category of load capacity
  • Height adjustable without complicated adjustment
  • Suitable as welding table or turntable
PROFI ECOLINE SET 711 für D16 System
10184
Dieses Starterset für die Demmeler Lochtisch Platten enthält eine große Auswahl an Basics die Sie benötigen um mit den Tischplatten zu arbeiten. System: D16 Bestehend aus: Anzahl Artikel-Nr. Bezeichnung 4 E16-03001-000 ECO-Anschlag- und Spannwinkel 90 × 90 × 25 mm 2 E16-03001-002 ECO-Anschlag- und Spannwinkel 90 × 37,5 × 25 mm 2 E16-05002-000 ECO-Universal- Anschlag klein L55 4 E16-05001-000 ECO-Universal-Anschlag groß L115 4 D16-07005-000 Schubschraubzwinge 180° mit Spindel 2 D16-07009-000 Schubschraubzwinge 45° mit Spindel 1 D16-10002-000 Rundbürste Ø 16 mm 1 D00-10007-000 Abziehstein 1 E16-10008-000 Sechskant-Winkelschraubendreher SW 5 8 D16-06001-000 PS-Bolzen / kurz - Ø 16-0,01, SW 8, Grenzspannbereich 20-24 mm, 10/50 kN Damit können Sie Ihren Schweißtisch oder Spanntisch perfekt ergänzen.

€1,378.02*

Net price: €1,158.00

TurnMan 300 - Basic
003.5.725
The TurnMan Welding turner is a cost effective alternative to expensive, electric turner to turn parts up to 300 kg with little force in order to improve the accessibility of welds and thus reduce the throughput time. This rotary turner gives you maximum flexibility through short set-up times and fast training of your employees. Adjust your fixtures to the mounting plate so that you can convert the rotary turner to the new component within minutes. The concept of this rotary turner is to turn and set up parts that are symmetrical to the centre of gravity easily and inexpensively. The system offers a locking in 15° steps with a patented spring bolt. Basic Version This minimum configuration is designed for rotationally symmetrical components which are screwed on here at the centre of gravity and can thus be rotated with little force.  Its particularly simple operation allows it to be used economically even by untrained personnel, both in small and medium batch production. The axis of rotation is bolted to the base frame, height adjustable for higher components. Optional with hydraulic, vertical lift (see other TurnMan variants) incl. wheel set mounted (2x brake/steering roller, 1x rigid)   Technical data Payload 300 kg lowest Loading height 600 mm Height axis of rotation 725-900 mm Overall height 1,360-1585 mm Occupational safety A sample operating manual can be found in the tab PDF here in the article or here . You should adapt these to your company. Please contact us to receive an editable Word template.

€2,791.74*

Net price: €2,346.00

TurnMan 300 - Basic with lifting carriage
003.5.728
The TurnMan Welding manipulator is designed for low force turning tasks on components up to 300 kg as a "one man" operation.  This welding manipulator is a very slim, rational device with an excellent price-performance ratio, variable applicable for welding and assembly work and offers a lot of foot space.The concept of the welding manipulator is based on the property that non-rotationally symmetrical components are brought to the respective centre of gravity of mass on the lifting unit by means of a hand crank and can thus be turned into the respective position quickly and easily with little force. The system offers locking in 15° steps with a patented spring bolt. Once the centre of gravity  has been defined by the workpiece, the working height of the  support table is determined using a setting table supplied and the system is brought into position and adjusted along a measuring ruler using only a single spindle stroke axis.  Its particularly simple operation allows it to be used economically even by untrained personnel, both in small and medium series production. The rotation axis is screwed into the base frame, height adjustable for higher components. Optionally with hydraulic, vertical stroke (see further TurnMan variants) incl. wheel set mounted (2x brake/steering roller, 1x rigid) Convenient and quick hanging of fixtures via keyholes possible. Simply take over the hole patterns into your jigs and fixtures and then attach them quickly and flexibly to the TurnMan (see picture) Technical data Payload 300 kg lowest Loading height 600 mm Useful stroke 430 mm Height axis of rotation 725-900 mm Overall height 1,360-1585 mm Occupational safety A sample operating manual can be found in the tab PDF here in the article or here . You should adapt these to your company. Please contact us to receive an editable Word template.

€5,255.04*

Net price: €4,416.00

TurnMan 300 - Basic
005.5.1140
The TurnMan Welding turner is a cost effective alternative to expensive, electric turner to turn parts up to 300 kg with little force in order to improve the accessibility of welds and thus reduce the throughput time. This rotary turner gives you maximum flexibility through short set-up times and fast training of your employees. Adjust your fixtures to the mounting plate so that you can convert the rotary turner to the new component within minutes. The concept of this rotary turner is to turn and set up parts that are symmetrical to the centre of gravity easily and inexpensively. The system offers a locking in 15° steps with a patented spring bolt. Basic Version This minimum configuration is designed for rotationally symmetrical components which are screwed on here at the centre of gravity and can thus be rotated with little force.  Its particularly simple operation allows it to be used economically even by untrained personnel, both in small and medium batch production. The axis of rotation is bolted to the base frame, height adjustable for higher components. Optional with hydraulic, vertical lift (see other TurnMan variants) incl. wheel set mounted (2x brake/steering roller, 1x rigid)   Technical data Payload 300 kg lowest Loading height 600 mm Height axis of rotation 725-900 mm Overall height 1,360-1585 mm Occupational safety A sample operating manual can be found in the tab PDF here in the article or here . You should adapt these to your company. Please contact us to receive an editable Word template.

€6,076.14*

Net price: €5,106.00

TurnMan 300 - with support table, lifting gear and turntable
003.5.730
Drehteller: mit Drehteller
The TurnMan rotary welding table is designed for low-force turning tasks on components up to 300 kg load capacity as a "one-man" activity.  This welding turntable is a very slim, rational positioner with an excellent price-performance ratio, can be used variably for welding and assembly work and offers a lot of foot space for more ergonomics at the workplace.The concept of the rotary welding table is based on the property that non-rotationally symmetrical components on the rotary table can be brought to the respective centre of gravity by means of a hand crank and can thus be turned into the respective position quickly and easily with little force. The system offers locking in 15° steps with a patented spring bolt. Once the centre of gravity  has been defined by the workpiece, the working height of the  support table is determined using a setting table supplied and the system is brought into position and adjusted along a measuring ruler using only a single spindle stroke axis.  Its particularly simple operation allows even untrained personnel to use it economically as a manipulator for turning and turning components, both in small and medium series production. The rotation axis is bolted to the base frame, height adjustable for higher components up to a load capacity of 300kg. Optionally available with hydraulic, vertical lift as "Turnman Lift incl. wheel set mounted (2x brake/steering roller, 1x rigid) You can easily change between the delivered table and one of your fixtures by inserting it comfortably into the keyholes using the suspension bolts and then just fixing it (see picture). Options / Customization Individual lacquering on request Table extension (only possible without turntable) Technical data Payload 300 kg lowest Loading height 600 mm Useful stroke 430 mm Height axis of rotation 725-900 mm Table size 1,000 x 400 mm Overall height 1,360-1585 mm   Occupational safety A sample operating manual can be found in the tab PDF here in the article or here . You should adapt these to your company. Please contact us to receive an editable Word template.

Variants from €6,067.81*
€6,232.03*

Net price: €5,237.00

TurnMan 300 - with support table, lifting gear and turntable
003.5.746
The TurnMan rotary welding table is designed for low-force turning tasks on components up to 300 kg load capacity as a "one-man" activity.  This welding turntable is a very slim, rational positioner with an excellent price-performance ratio, can be used variably for welding and assembly work and offers a lot of foot space for more ergonomics at the workplace.The concept of the rotary welding table is based on the property that non-rotationally symmetrical components on the rotary table can be brought to the respective centre of gravity by means of a hand crank and can thus be turned into the respective position quickly and easily with little force. The system offers locking in 15° steps with a patented spring bolt. Once the centre of gravity  has been defined by the workpiece, the working height of the  support table is determined using a setting table supplied and the system is brought into position and adjusted along a measuring ruler using only a single spindle stroke axis.  Its particularly simple operation allows even untrained personnel to use it economically as a manipulator for turning and turning components, both in small and medium series production. The rotation axis is bolted to the base frame, height adjustable for higher components up to a load capacity of 300kg. Optionally available with hydraulic, vertical lift as "Turnman Lift incl. wheel set mounted (2x brake/steering roller, 1x rigid) You can easily change between the delivered table and one of your fixtures by inserting it comfortably into the keyholes using the suspension bolts and then just fixing it (see picture). Options / Customization Individual lacquering on request Table extension (only possible without turntable) Technical data Payload 300 kg lowest Loading height 600 mm Useful stroke 430 mm Height axis of rotation 725-900 mm Table size 1,000 x 400 mm Overall height 1,360-1585 mm   Occupational safety A sample operating manual can be found in the tab PDF here in the article or here . You should adapt these to your company. Please contact us to receive an editable Word template.

€7,735.00*

Net price: €6,500.00

TurnMan Lift 300
003.5.736
Drehteller: mit Drehteller
Le TurnMan Lift est le perfectionnement constant de notre tourneur de soudure TurnMan. Un tourneur rotatif moderne et rationnel pour vos tâches de soudage, d'assemblage ou d'assurance qualité. Tournez et retournez manuellement et facilement des composants jusqu'à 300 kg. Vous n'avez plus besoin d'investissements coûteux pour placer vos composants rapidement, efficacement et en toute sécurité dans la bonne position. Le verrouillage à ressort breveté vous permet de tourner votre composant par pas de 15° dans plusieurs axes. Au moyen d'une manivelle, vous pouvez facilement et rapidement ajuster  le centre de gravité de votre composant, puis le tourner aussi légèrement qu'une plume. Vous pouvez ensuite utiliser l'unité de levage intégrée pour régler confortablement la hauteur du composant à l'aide de la télécommande manuelle, afin d'obtenir une ergonomie et une accessibilité idéales pour votre composant. La course permet un réglage en hauteur de 400 mm. 3 axes : 1. axe pour la rotation du composant à l'horizontale, 2. axe pour la rotation sur la table, 3. axe comme réglage de la hauteur. Capacité de charge 300 kg hauteur de levage 400 mm Doit être vissé dans le sol. Au choix avec plateau tournant ou uniquement comme table d'appui (actuellement sans illustration) Peinture individuelle sur demande. Pour la fonctionnalité, nous vous recommandons notre vidéo YouTube que vous pouvez visionner en deuxième position sur les images ci-dessus. Sécurité industrielle Un exemple de manuel d'utilisation se trouve dans l'onglet PDF ici dans l'article ou ici . Vous devez les adapter à votre entreprise. Veuillez nous contacter pour recevoir un modèle Word modifiable.

Variants from €12,727.05*
€13,060.25*

Net price: €10,975.00